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Industry

Manufacturing

Shop-floor data that reaches the people who can act on it.

How we help

We're based in Coimbatore, which means manufacturing isn't an abstract vertical for us — it's the industrial base around us: pumps and motors, textiles, foundries, auto components, and the tooling that supports them. The problems we see are consistent, and they're rarely about buying a new machine.

Most plants already generate plenty of data. It sits in a PLC, a SCADA historian, an ERP, and a set of spreadsheets that don't agree with each other. The gap is between the shop floor and the systems above it: production is logged manually, downtime reasons are recorded after the fact, and OEE is a monthly number rather than something a supervisor can act on during a shift.

The useful work is usually integration rather than invention. Pull machine data via OPC UA or Modbus, reconcile it against ERP production orders, and put a shift-level view in front of the people who can actually change the outcome. Getting from a monthly report to a live one changes behaviour more than any dashboard redesign.

Vision-based quality inspection is now genuinely practical for well-defined defects, and it's one of the few AI applications with a payback you can calculate directly. It also has a clear failure mode to design around: what the system does when it isn't sure. We build for the escalation path first, not the happy path.

Challenges we solve

  • Shop-floor data stranded in PLCs, SCADA and spreadsheets
  • OEE and downtime reported monthly rather than acted on live
  • ERP and MES that don't reconcile with actual production
  • Manual quality inspection that doesn't scale with volume
  • Traceability requirements for export and audit

Standards & regulations

ISO 9001 practicesTraceability for exportGST e-invoicingIEC 62443 principles

Systems we integrate with

OPC UAModbusSCADA historiansSAP / Tally / ERP systemsBarcode & RFID
What we build

Solutions for manufacturing

Shop-floor connectivity

OPC UA and Modbus data collection from existing machines into a time-series store — no rip-and-replace of working equipment.

Live OEE & downtime

Availability, performance and quality computed per shift, with downtime reasons captured at source rather than reconstructed later.

ERP & MES integration

Production orders, inventory, and dispatch reconciled between the floor and the ERP, so one number means one thing.

Vision-based inspection

Automated defect detection for well-defined faults, with confidence thresholds and a designed escalation path to a human inspector.

Tell us what you're trying to build

A 30-minute call, free and with no pressure. You'll leave with a clearer view of scope, cost, and timeline — whether or not you work with us.